E5CD / E5CD-B

以往的溫度控制器不僅在啟動設定或變動調整上相當耗時外，且若缺乏經驗或領悟力
則難以達到最佳調整，亦對品質造成不小的影響。
為此，OMRON開發了配置「適應控制技術」的溫度控制器，該技術可像熟練者般地
掌握品質變化的狀態，執行自動調整，確保溫度控制始終處在最佳狀態。
避免繁瑣的啟動設定與調整作業，提高作業現場效率。

利用本產品所配置的「適應控制」，便可在啟動時與穩定時分別自動算出最佳的PID值。
此外，還可監視設備的溫度控制狀態，並針對工件變化與設備變化等自動調節PID值，以達到最佳的溫度控制。

＊針對FA用途之通用型溫度控制器，2017年3月時的本公司調查結果。

・想要透過包裝的高速化來應對新興國家的人口增加而產生的食品需求

・想要讓使用多種包材的多樣性生產達成高速化

・一旦進行高速化後，由於封口面與控制溫度之間的溫差擴大，因此導致不良率上升…

即使讓包裝工程高速化，也可藉由將封口溫度與控制溫度之間的誤差控制到最小以及穩定地自動控制，維持產品品質且實現高速化的生產。還能夠幫助包材的薄型化並且支援生產履歷。

過去因應包材的變更所做的設定變更相當耗時，因此產能無法提升。
即使是多樣性生產，亦可透過與封口溫度誤差較小的自動控制，來迅速因應生產現場的需求。

＊另售

不受包裝機速度、包材變化等溫度變動要因的影響，正確量測加熱棒表面的溫度。

透過包裝機用感溫棒以及自動過濾調整功能的使用，得以封口溫度進行控制， 並且同時在不倚賴人力調整之下，僅由溫度控制器來抑制溫度波動。

・隨著新興國家的經濟發展、生產據點的海外移管，基礎設施相關需求不斷擴大，因此希望能夠提高生產力

・若要進行高速化，需對材料或冷卻水等引起的溫度波動進行現場調整…

・在維持品質之下進行高速生產是一個課題…

可檢測押出成型機在高速運轉下材料發熱處的溫度波動，以及冷卻水變動所導致的溫度波動等，進而以自動的方式穩定控制。 還可大幅降低設定工時。

透過穩定控制，無效的加熱用能量相較於過去，最高可減少40%的能源使用。
※根據本公司使用水冷式雙軸押出成型機所實際測得的數據

水冷式的押出機在進行高速化時會由於各種原因而導致溫度波動，為了品質穩定，需在現場反覆調整水閥門。
若使用E5[]D/NX-TC，則能夠以水冷輸出調整功能來將溫度波動降到最低，進而在品質不變的狀態下提高生產力。

無需使用工具，僅需插入端子台即可。
降低配線作業的負擔及所需工時，新增Push-In Plus端子台系列。

註. 上圖所示為OMRON針對Push-In Plus端子台、螺絲端子台實測後之數據。

使用OMRON的Push-In Plus端子台就像插入耳機孔一樣簡單。減輕作業負擔，提升配線品質。

Value Design for Panel是OMRON針對控制盤產品規格的通用思維，搭配對應產品使用，為顧客的控制盤帶來嶄新的價值。

(1) Control Output Assignment
An auxiliary output is used as the cooling control output.
(2) Control
If PID control is used, you can set PID control separately for heating and cooling.
This allows you to handle control systems with different heating and cooling response characteristics.

(1) Control Output Assignment
An auxiliary output is used as the cooling control output.
(2) Control
If PID control is used, you can set PID control separately for heating and cooling.
This allows you to handle control systems with different heating and cooling response characteristics.

(Cannot be used on a Push-In Plus terminal block type)

Note:The E53-COV10 cannot be used. Refer to Data Sheet for the mounted dimensions.
*E53-COV23 are provided with the Digital Temperature Controller.

Note:This Waterproof Packing is provided with the Digital Temperature Controller.

*Lead wires are included with these CTs. If UL certification is required, use these CTs.

Note:Use this Adapter when the panel has already been prepared for an E5B[] Controller.

Note:This Mounting Adapter is provided with the Digital Temperature Controller.

(Cannot be used on a Push-In Plus terminal block type)

(Cannot be used on a Push-In Plus terminal block type)

Note:CX-Thermo version 4.66 or higher is required for the E5CD.
CX-Thermo version 4.67 or higher is required for the E5CD-B.
For the system requirements for the CX-Thermo, refer to information on the EST2-2C-MV4.

*There can be up to four set points if event inputs are used to select them.

Each alarm can be independently set to one of the following 17 alarm types. The default is 2: Upper limit. (see note.)
Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.

Note:In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed.
To use alarm 1, set the output assignment to alarm 1.

*1.With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are
expressed as “L” and “H.”
*2.Set value: 1, Upper- and lower-limit alarm

*3.Set value: 4, Upper- and lower-limit range

*4.Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
• Case 3: Always OFF
*5.Set value: 5, Upper- and lower-limit with standby sequence
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
*6.Refer to the E5[]D Digital Temperature Controllers User's Manual (Cat. No. H224) for information on the operation
of the standby sequence.
*7.Refer to the E5[]D Digital Temperature Controllers User's Manual (Cat. No.H224) for information on the loop burnout
alarm (LBA).
*8.Refer to the E5[]D Digital Temperature Controllers User's Manual (Cat. No. H224) for information on the PV change
rate alarm.
*9.When heating/cooling control is performed, the MV absolute upper limit alarm functions only for the heating operation
and the MV absolute lower limit alarm functions only for the cooling operation.

*1.The indication accuracy of K thermocouples in the −200 to 1,300°C range, T and N thermocouples at a temperature of −100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800°C is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C, whichever is greater) ±1 digit max. The indication accuracy of PL II thermocouples is (±0.3% of PV or ±2°C, whichever is greater) ±1 digit max.
*2.Ambient temperature: −10°C to 23°C to 55°C, Voltage range: −15% to 10% of rated voltage
*3.K thermocouple at −100°C max.: ±10°C max.
*4.The unit is determined by the setting of the Integral/Derivative Time Unit parameter.
*5.External communications (RS-485) and USB-serial conversion cable communications can be used at the same time.
*6.Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)

Windows is a registered trademark of Microsoft Corporation in the United States and or other countries.
*1.CX-Thermo version 4.65 or higher runs on Windows 10.
*2.Use a high-power port for the USB port.
Note:A driver must be installed on the computer. Refer to the Instruction Manual included with the Cable for the installation procedure.

*The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level.

MELSEC is a registered trademark of Mitsubishi Electric Corporation.
KEYENCE is a registered trademark of Keyence Corporation.
*Programless communications supports the copying function.

*1.For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2.For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value).
*3.The value is 30 ms for a control period of 0.1 s or 0.2 s.
*4.The value is 38 ms for a control period of 0.1 s or 0.2 s.

（單位：mm）

The Setup Tool port is on the top of the Digital Temperature Controller.
It is used to connect the Digital Temperature Controller to the computer to use the Setup Tool.
The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection.
Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure.

• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Main-tain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the water-proof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operat-ing temperature specified in the specifications.
• Use a control panel thickness of 1 to 3 mm if the Y92A-48N and a USB-Serial Conversion Cable are used together.
• Use a control panel thickness of 1 to 3 mm if the Y92S-P8 and a USB-Serial Conversion Cable are used together.

Note: Do not leave the USB-Serial Conversion Cable connected when you use the Digital Temperature Controller.

E58-CIFQ2

E53-COV17

E53-COV23 (Three Covers provided.)

The Terminal Covers are provided with the Digital Temperature Controller.
Order the Terminal Cover separately if it becomes lost or damaged.

Y92S-P8 (for DIN 48 × 48)

The Waterproof Packing is provided with the Digital Temperature Controller. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years as rough standard.)

Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
E54-CT1 or E54-CT1L

Maximum continuous heater current: 50 A (50/60 Hz)
Number of windings: 400±2
Winding resistance: 18±2 Ω

Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
E54-CT3 or E54-CT3L

Maximum continuous heater current: 120 A (50/60 Hz)
(Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.)
Number of windings: 400±2
Winding resistance: 8±0.8 ΩThru

Note:
1. Use this Adapter when the Front Panel has already been prepared for the E5B[].
2. Only black is available.
3. You cannot use the E58-CIFQ2 USB-Serial Conversion Cable if you use the Y92F-45 Adapter. To use the USB-Serial
Conversion Cable to make the settings, do so before you mount the Digital Temperature Controller in the panel.
4. You cannot use it together with the Y92F-49 Adapter that is enclosed with the Controller.

Note: This Adapter cannot be used together with the Terminal Cover.
Remove the Terminal Cover to use the Adapter.

This Adapter is used to mount the E5CD to a DIN Track.
If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel.

Y92A-48N

Y92F-49

The Mounting Adapter is provided with the Digital Temperature Controller.
Order this Adapter separately if it becomes lost or damaged.

Y92A-48D

Note: This Front Cover cannot be used if the Waterproof Packing is installed.

This Front Cover is soft type. It is able to operate the controller with using this cover.

Y92A-48H

This Front Cover is hard type. Please use it for the mis-operation prevention etc.

Use this Draw-out Jig to remove the interior body of the Digital Temperature Controller from the case to perform maintenance without removing the terminal wiring.